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  #11  
Old 05-25-2021, 07:29 AM
paul.cherry paul.cherry is offline
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Engine prep has begun... (Sept 20 [:I])

IMG_20200903_221700 by Paul Cherry, on Flickr

IMG_20200903_221708 by Paul Cherry, on FlickrIMG_20200903_221715 by Paul Cherry, on Flickr
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  #12  
Old 05-25-2021, 07:35 AM
paul.cherry paul.cherry is offline
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Got a new knob...[8]

2020-09-05_03-37-23 by Paul Cherry, on FlickrIMG_20200905_185648 by Paul Cherry, on Flickr
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  #13  
Old 05-25-2021, 07:37 AM
paul.cherry paul.cherry is offline
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Found an Accord radius bar on ebay, posted for just over £20. I'll try to modify this before I look at a traction bar setup & hopefully this will let me away #129310;

IMG_20200916_204237 by Paul Cherry, on Flickr
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  #14  
Old 05-25-2021, 07:39 AM
paul.cherry paul.cherry is offline
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Innovative engine & box mounts arrived in the post today (sept 20)...only took 2 months

IMG_20200922_101401 by Paul Cherry, on Flickr


On closer inspection, i thought the post mount was a bit too straight for the engine bracket

2020-09-22_04-59-03 by Paul Cherry, on Flickr

So, as you do...i sent an email directly to Innovative (by-passing Tegiwa & hoping i'd get a quicker response). I then had a thought...i had bought a spare block ages ago that came from a prelude (H22a) & wondered if there was a mount on it i could see if there were any differences. Low & behold, there is a difference between the prelude & the atr block post mount.

H22a on the left, H22a7 on the right

IMG_20200922_164421 by Paul Cherry, on Flickr

IMG_20200922_164519 by Paul Cherry, on Flickr

IMG_20200922_164529 by Paul Cherry, on Flickr


The H22a engine bracket fits to the H22a7 block with no issues (other than a bolt locator for the belt cover) & the innovative conversion mount fits on 100%. Fingers crossed all is good when i try to drop the engine in! I've sent another email to Innovative just to get confirmation there are no other differences.
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  #15  
Old 05-25-2021, 07:42 AM
paul.cherry paul.cherry is offline
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Made a start in making my own manual tensioner. The H22 factory tensioners are reported to fail unexpectedly & this is a fix I can do myself without spending a fortune on something that looks a bit more bling []

First of all, needed to strip it & take some measurements so I can grab the right size of bolt, nuts & tap.

I had to break down the tensioner. small slice on the "cap" then just knocked it off to expose the spring & internals.

2020-09-22_10-15-24 by Paul Cherry, on Flickr

I then drilled out the bottom of the tensioner, tapped it for an M10 bolt & cut the whole unit in half. It's going to be re-fitted upside down...the existing top part when refitted the factory way will sit too low with the bolt i'm going to be using.

IMG_20200924_195400 by Paul Cherry, on Flickr

IMG_20200924_195414 by Paul Cherry, on Flickr

List of parts used & pre built format:

IMG_20200924_195332 by Paul Cherry, on Flickr

Finished article

IMG_20200924_195502 by Paul Cherry, on Flickr
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  #16  
Old 05-25-2021, 07:44 AM
paul.cherry paul.cherry is offline
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Made a start on cleaning up the exhaust manifold.
The H22a7 comes standard with a stainless hand welded manifold from the factory specific to each engine & is reported to be as close to the best for this engine. I'll have to modify the collector to match the existing exhaust but that allows me to open up the flow as that's where they reduced the flow to restrict a small amount of power & noise cancellation.

IMG_20200930_214849 by Paul Cherry, on Flickr
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  #17  
Old 05-25-2021, 07:45 AM
paul.cherry paul.cherry is offline
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Got the rest of the manifold cleaned up today...getting there

IMG_20201004_160329 by Paul Cherry, on Flickr

IMG_20201004_160308 by Paul Cherry, on Flickr

IMG_20201004_160313 by Paul Cherry, on Flickr
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  #18  
Old 05-25-2021, 07:47 AM
paul.cherry paul.cherry is offline
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"Prototype" of the Mugen cone centre cap that i got made.
I drew a basic design in AutoCad & gave it to a mate to see if he could replicate it on the lathe. We looked at delrin & other plastics as i was advised by Stokie previously but he reckoned it would be better to stick with aluminium...it would be just as cost effective & easier coated/protected depending on the finish i wanted.
They are based on the Rota Circuit so have a larger bore size compared to the original Mugen's.

2020-10-08_10-23-42 by Paul Cherry, on Flickr

2020-10-08_10-24-01 by Paul Cherry, on Flickr

After making it & setting it on the wheel, i reckoned i'd advised it to be too high so Paul is gong to make a new one which will be more "flat" & less angled"
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  #19  
Old 05-25-2021, 07:50 AM
paul.cherry paul.cherry is offline
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Mugen Centre cap prototype V2
Think its pretty good now

V1 vs V2

IMG-20201010-WA0002 by Paul Cherry, on Flickr

IMG-20201010-WA0000 by Paul Cherry, on Flickr

IMG-20201010-WA0001 by Paul Cherry, on Flickr
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  #20  
Old 05-25-2021, 07:52 AM
paul.cherry paul.cherry is offline
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It's been a while since I posted anything & to be fair, not a massive amount more has happened (3 months or so!)
I've been patiently waiting for my h2b plateless kit to arrive from LambTech which has turned out to be a total disaster. 3 months after I had ordered it, nothing had happened, and when I mean nothing, I mean nothing whatsoever! They wouldn't return any messages, emails, requested updates etc. So, I raised it with PayPal for a full refund after digging a bit deeper & found out there had been previous history of this happening with other buyers aswell, (I didn't pick up on this before as it was within a locked fb group which I wasn't part of & did not have access to it at the time)...my blood had seriously over boiled several times by now.
Would you believe it, the kit also arrived the day after PayPal fully refunded me too!

IMG_20201118_090453 by Paul Cherry, on Flickr

Now, the eagle eyed among you will notice that not only is there less in my kit compared to the original image from LambTech but there's something also wrong with mine...they've sent me an ek mount for the rear which is obviously wrong...its been noted numerous times what my application was.
So, my plan now is to modify this to fit properly, I will HAVE to re-weld some parts as I reckon Stevie Wonder on LSD welded parts of this & re-paint it as it's only painted on one side :x

On a better note, I got my balance shafts removed, my manual tensioner fitted, made my own EGR block off plate & installed along with the rocker repainted.

IMG_20201019_225258 by Paul Cherry, on Flickr

IMG_20201114_152023 by Paul Cherry, on Flickr

IMG_20201112_130930 by Paul Cherry, on Flickr

IMG_20201114_152505 by Paul Cherry, on Flickr

Also treated myself to a new wheel [8D]

IMG_20201119_085726 by Paul Cherry, on Flickr
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